Mahmoud Ahmed - Product Designer profile photo
Mahmoud Ahmed Product Designer

Rebuilding Design Consistency at Scale

A strategic approach to transforming chaos into cohesion across multiple products

B:HDS design system overview showing component library and design tokens

The Challenge

1. Severe Inconsistency

There was no single source of truth, leading to countless duplicated and detached components (e.g., dozens of different buttons).

3. Development Friction

The handoff to developers was chaotic, resulting in implementation discrepancies, constant rework, and shipped products with bugs and visual inconsistencies.

2. Major Inefficiency

Design files were slow and bloated, and the intended token system was unused, making the process of rebranding for clients extremely slow (1-2 months).

. . .
Understanding the Root Causes

Discovery & Research

1. Stakeholder interviews

Research revealed pain points across teams:
- Designers: struggled with inefficient files and inconsistent components
- Developers: lacked clear specifications
- Product managers: faced delays and inconsistent quality.

3. Competitive Analysis

Researched how other companies handled similar multi-product, white-label scenarios
Studied design system governance models from industry leaders

2. System Audit

- Analyzed existing design files and component libraries
- Documented current handoff processes
- Mapped brand switching workflows
- Identified most commonly used and duplicated components

Key Insights

- Trust was broken - The team had lost confidence in the design system
- No clear ownership - System maintenance was everyone's and no one's responsibility
- Parallel work streams needed - We couldn't stop all work to rebuild everything
- Governance was missing - No processes for requesting, reviewing, or implementing changes

. . .

Strategic Approach

The Rebuild Strategy: Rather than attempting to fix the existing system (which had failed), I proposed a parallel implementation strategy

Phase 1: Foundation Building

Build new design system from scratch alongside existing work
Announce completed components for immediate use in new designs
Maintain existing designs until refactor opportunities arose

Phase 2: Pilot Implementation

I leveraged the development of a new product (Product X) as a strategic opportunity By using it as a testing ground to:
Prove the system's value and build team confidence.
Refine processes based on real-world usage

Phase 3: System Expansion

Roll out successful patterns to existing products
Establish governance model
Scale team involvement and ownership

Design system implementation phases diagram

Getting Buy-In

- The key to success was building trust through small wins:
- Started with foundational elements (colors, typography, spacing)
- Demonstrated clear improvements in file performance and consistency
- Involved team members in decision-making process
- Maintained transparency about challenges and progress

. . .

Design System Architecture

I implemented an atomic design methodology with clear hierarchies

Design Tokens

- Rebuilt token structure for better coherence and scalability
- Semantic naming conventions (interactive/background/primary/standard, surface/contextual/canvas)
- Brand-agnostic base tokens with brand-specific overlays
- Reduced brand switching time from 4-8 weeks to days

Design tokens structure showing semantic naming conventions and brand-agnostic approach

Component Library Structure

Atoms: Basic elements (buttons, inputs, icons)
Molecules: Simple combinations (search bars, card headers)
Organisms: Complex interface sections (navigation, product cards)
Templates: Layout structures and page frameworks

Component library structure showing atomic design methodology with atoms, molecules, organisms, and templates
Governance model diagram showing hybrid approach

Governance & Collaboration

Hybrid Governance Model: The hybrid model combines a federated and centralized approach for managing a design system. In this structure:

Advantages: This model offers a balance between centralized control and distributed autonomy
Consideration: Its success depends on clearly defining the balance of control and freedom, requiring strong communication and guidelines to ensure consistency.

Component Request Process

Streamlined Component Request Workflow To maintain system integrity while enabling team autonomy, I developed a comprehensive decision-tree workflow that guides teams through component requests:
Initial Assessment: Teams evaluate whether existing components meet their needs before requesting new ones
Requirements Validation: Clear criteria determine whether modifications to existing components or entirely new elements are needed
Reusability Evaluation: Components must demonstrate potential for cross-product usage to justify inclusion in the core system
Collaborative Review: Multi-stage review process involving design system team, product teams, and development to ensure feasibility and consistency
Quality Assurance: Systematic testing for structure, naming conventions, token usage, responsive behavior, and accessibility compliance

Component request process workflow diagram showing decision tree and review stages

Naming Conventions & Guidelines

standardized rules and documentation for components and tokens, covering their naming, properties, usage guidelines, and code handoff specifications

Team Involvement

included weekly design system reviews, clear component contribution guidelines, cross-team collaboration protocols, and regular feedback-driven iterations.

. . .

Impact & Results

Quantifiable Improvements

Adoption Metrics

The new product achieved over 95% design system adoption, 98% token implementation across designs, and zero detached components.

Operational Efficiency

Brand switching cut from 4-8 weeks to 3–5 days, faster design files, developer queries down, and feature delivery 60% quicker

Qualitative Impact

Team Experience

Gained confidence through reliable, consistent components that streamlined their workflow. - 🎨 Designers
Experienced less confusion and faster implementation. - 👩‍💻 Developers
Cross-team communication became smoother, stronger alignment. - 🤝 Collaboration
Overall team satisfaction and motivation increased, creating a more positive work environment. - 🚀 Morale

Product Quality

Delivered unified user experiences across all products. - 🎯 Consistency
Reduced visual bugs and implementation errors through components. - 🐞 Reliability
Enabled faster client onboarding with dependable brand customization. - ⚡ Efficiency
Improved compliance across products, ensuring more inclusive experiences. - ♿ Accessibility

Scaling Success

Product X's (the new product) success sparked expansion to other products. - 🚀 Momentum
Product A and Product B products reached 35%+ adoption in new features. - 📈 Adoption
Product C and Product D began systematic design system integration. - 🛠️ Integration
New team members ramped up faster with clear guidelines. - 👥 Onboarding

. . .

Reflection & Future Evolution

Future evolution roadmap and reflection insights

Key Learnings

Change Management is Critical

- Building trust through small wins was more valuable than technical perfection
- Team involvement in the process created ownership and advocacy
- Parallel implementation reduced risk while proving value

Governance Enables Scale

- Clear processes prevent system degradation over time
- Cross-functional collaboration improves both design and development outcomes
- Documentation and guidelines are as important as the components themselves

Atomic Design Works for Complex Products

- Systematic approach to component hierarchy improved consistency
- Easier maintenance and updates across multiple products
- Clear mental model for team members to follow

Future Improvements

Technical Evolution

- Integrate accessibility testing into component development process

Process Refinement

- Develop metrics dashboard for ongoing system health monitoring
- Create advanced training programs for new team members
- Establish design system contribution recognition and career paths

Scale Preparation

- Plan for international localization and RTL language support
- Develop advanced customization capabilities for complex client needs